Pipe Design

Introduction

We, at Mechansys, understand the importance of piping design. While a well-designed piping system ensures safety, efficiency, longevity, cost-effectiveness, and innovation readiness, it is equally important to highlight how we achieve this.

Compliance with Industry Standards

Our experts at Mechansys have the knowledge and expertise to deliver designs that comply with ASME B31.3, API, and ISO standards. To achieve this, every component of the piping system must be considered. Therefore, our team follows a structured checklist.

Key Factors in Piping Design

1. Fluid Properties and Environmental Conditions

To begin with, we study the fluid and its properties, the pressure and temperature it creates, as well as the environmental factors that may affect the system. Each of these aspects is carefully evaluated.

2. Piping Layout and Routeing

A well-planned piping and routeing layout is created. This ensures negligible pressure drops, quick maintenance access, and minimum interference with structural elements.

3. Flow Calculations and Pipe Sizing

Next, our team calculates the fluid flow rate, velocity, and flow regime. Consequently, we determine the optimal pipe sizing that guarantees efficiency.

4. Stress and Vibration Analysis

In addition, we evaluate potential vibration, stress, and misalignments at anchor, guide, and spring supports.

5. Simulation and Software Analysis

Finally, stress analysis is conducted to verify that the system can withstand internal pressure, thermal changes, and external loads. At this stage, we use advanced software like CAESAR II and AutoPIPE.

Extended Design Scope

Apart from the above, our team also ensures:

• Piping & Instrument Diagrams (P&IDs): For valve, instrument, and control system placement.

• Equipment Layout & Plot Plans: To provide enough space for maintenance around pumps, tanks, and heat exchangers.

• 3D Modelling & CAD Design: Using AutoCAD, PDMS, SP3D, or Revit.

• Bill of Materials (BOM) & Isometric Drawings: With fabrication details.

• Corrosion Monitoring Plans: To safeguard long-term reliability.

Why Choose Mechansys?

Our team’s expertise has helped clients in oil & gas, petrochemical, and power generation industries to optimize piping designs for safety and performance. Moreover, with 25+ years of experience, Mechansys is recognized as a leading provider of piping design services.

We are committed to delivering innovative, error-free, and timely designs. If you’d like to explore our success stories, visit our case studies section.

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For case studies related to piping design, click here.