Finite Element Analysis (FEA) Services

Finite Element Analysis (FEA) Services is one of the core strengths of our engineering analysis services. At Mechansys, we have built a strong foundation in using FEA services to solve real-world mechanical and structural problems. Our dedicated team of 30+ experts have deep knowledge in this field and have successfully supported many industries with structural design analysis, stress testing, and performance validation.

Our FEA services have been trusted by clients in automotive, aerospace, civil, biomedical, and many more sectors to understand how materials and structures behave under load, pressure, thermal changes, and other physical conditions. We’ve helped our customers make better engineering decisions, cut down on material and development costs, and deliver designs that are safe, efficient, and reliable.

FEA is all about breaking down a complex physical structure into smaller, manageable pieces called elements and then calculating how these elements respond to forces, heat, or vibrations. Using numerical methods, we simulate the response of the structure and visualise it using colour maps, stress plots, and displacement results. At Mechansys, we go beyond just running the simulations—we help deliver smart, cost-saving solutions that improve performance and product life.

Whether it’s stress analysis of aircraft wings, durability checks for automotive chassis, fatigue prediction in offshore structures, heat transfer in mechanical parts, or bone implant behaviour in biomedical applications—our team has successfully carried out realistic and impactful simulations. We follow a streamlined and result-focused process to carry out every project efficiently. Curious how we do it? Let’s take a look.

3-step approach to achieving better designs with FE Analysis Services:

1. Preparation for FE Analysis Services

• Understanding the objective—We start with a detailed discussion with the customer to understand the design environment and clearly define what needs to be analysed.

• Creating the model—A CAD model is developed or received from the client, which will be used for analysis.

• Mesh generation—The model is divided into small elements (mesh), which allows us to study complex shapes in detail.

• Setting up boundary conditions—We define supports, loads, material properties, and other real-world conditions that the part will experience.

2. Execution

• We solve the equations that represent physical behaviours like stress, strain, deformation, and temperature distribution using numerical methods.

• The system uses matrix-based solvers to calculate how each part of the model behaves under applied conditions.

3. Analysis & Reporting

• We visualise the results using stress and displacement plots, thermal gradients, and safety factor maps.

• Our experts interpret the results carefully to spot failure zones, material wastage, or design inefficiencies. Before reporting.

Our expertise is to provide solutions tailored to real-world needs that are practical and smarter for execution. In this journey we always look at innovation. We are exploring the possibility of integration of AI, machine learning, and automation tools. And we see endless possibilities here.

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